World Class Manufacturing

Accelerate, scale and sustain operational excellence with connected workers

Zaptic connects frontline workers to the information and tools they need to drive continuous improvement.  

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The Problem

Our Solution

Successful continuous improvement programs relies on strong frontline adoption of work processes at the shop floor. How can this approach be expected to work reliably if:

• The information and tools workers need resides in so many different places.
• The new, digital native generation of workers are forced to work with outdated methods.
• There is no effective system for shop floor teams to capture and share their knowledge.


Zaptic brings standard work processes to life for operators with configurable digital workflows, accelerating and securing adoption of shop floor continuous improvement programs.

Drive daily adoption of standard work and capture problem resolutions to curate a knowledge base which enables continuous learning and best practice sharing.


How Zaptic Helps

Operator Autonomy

On the floor access to work instructions via scan or search.

Capture and escalate defects with rich media directly from the place of work.

Integrate with machine and production data (e.g. MES, historian), to push the right checks and work instruction, to the right user, at the right time.  

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Shop Floor Collaboration

Capture, visualise and track all issues and actions on Zaptic’s daily management boards to aid communication between shifts and speed up problem solving with mobile data capture.

Event based communication streamlines collaboration between production teams and support functions to aid troubleshooting, repairs and day to day problem solving.

Build escalations workflows to automate, streamline and standardise issue resolution cycles.

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Skill Management

Create, assign and track completion of required work instruction and training modules through mobile reporting.

Visualise training completion and skill gaps on the training matrix board, filterable by procedure, team, user and more.

Enable self directed, on the job learning through quick access to digital work instructions in the flow of daily work.

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Knowledge & Best Practice Sharing

Deliver work instruction to workers in the flow of their work, by linking guides to digital workflows.

Capture, retain and organise knowledge by enabling workers to create guides (e.g. OPLs, troubleshoots etc) in an easy, social media style experience directly from the place of work with mobile reporting and mobile data capture.

A searchable database of previously resolved issues supports workers encountering similar issues.

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The Results

The Results

40%

Improvement To Autonomous Maintenance Schedules
Improvement To Autonomous Maintenance Schedules

9

Months To Go Paperless In Daily Management Systems
Months To Go Paperless In Daily Management Systems

40%

Acceleration In Global TPM Roll Out
Acceleration In Global TPM Roll Out
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How We Have Helped

Digitally Accelerating Carlsberg Excellence with a Connected Worker Platform

"Zaptic is the app that people actually want to use. It's easy to implement and the service has been excellent".

Carlos Zaramello, Senior Director Continuous Improvement at Carlsberg

Your People

Future proof your workforce

Transform your ability to attract, train and retain frontline workers with a modern digital experience on the shop floor.

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