Quality inspection & defect handling

software for connected workforces  

 

In-process quality checks, first-off sheets and defect handling software for improved quality control. Trusted by world class manufactures and easy to deploy in a day. 

 

"The checks we've digitised in Zaptic give us real time visualisation of process control. If an area is out of control, we also know what's being done to fix it, because Zaptic triggers the follow up action". 

Quality control manager, food and beverage manufacturer.

   

BUILD DIGITAL QUALITY CHECKS

Centrally manage quality standards for each unit of production.

Drag and drop creation of quality inspection checklist. Dynamically reference quality standards within inspections for operators to check against.

Embed or link to visual work instruction to  ensure that everyone on the shop floor knows what the good standard looks like.

 

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SCHEDULE OR TRIGGER QUALITY CHECKS 

Schedule and assign quality checks and first off sheets according to production schedules.

Utilise api based triggers to prompt operators to intervene to prevent defects in the moment.

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"We started with basic routine quality checks. Now we've integrated our sensor data to automatically alert operators to act. Zaptic provides the flexibility and support to go on that connected worker journey".

Operations Manager, global packaging manufacturer 

 

REQUEST A DEMO

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DEFECT ESCALATION AND ACTION TRACKING

Inspection results are automatically checked against standards, providing dynamic, 'in the moment' instruction to operators and alerting supervisors, technicians and quality managers about defects in real time.

Exception reports visualise problematic quality checks and outstanding actions to resolve issues.

Pre-define follow up actions such as product hold and release forms to standardise and streamline the end to end QC process on the shop floor. 

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Quality control audit trail and data integrity

Every check has a unique report ID with all details captured by the operator, as well as actions and status changes logged alongside meta data.

 

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Trusted by world class manufacturers and easy to deploy in a single day.

No IT or hardware prerequisites. 

 

REQUEST A DEMO

 
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Paperless process control helps US wine produce maintain continuity during the Covid-19 crisis.

Since the start of the crisis leading manufacturers have used Zaptic to create new digital ways of working in order to maintain social distance, and to rapidly implement new safety, cleaning, hygiene and remote working measures.