Digital maintenance inspections, defect escalation workflows and automated asset care reporting for improved equipment reliability. Trusted by world class manufactures and easy to deploy in a day.
"By giving our operators and techs a simple digital way to log maintenance tasks, we get automated reports with leading asset care KPIs, which has effectively equipped us with an early warning system for shop floor issues. Without buying new equipment!"
Reliability manager, food and beverage manufacturer.
Schedule inspections and checklists for assets, to be completed by shift teams or technicians according to a defined frequency and standard.
Central teams can define standardised asset care procedures, parameters and frequencies, with ability for local equipment reliability managers to schedule, track and analyse execution on their sites.
User friendly, drag and drop creation of interactive checklists for operators to complete on any mobile device with or without a wifi connection.
Set tolerance levels (e.g. centerlining parameters) for users to check against, and automate defect escalation alerts based on results.
Embed multimedia guidance and links to equipment manuals or videos for every check point. Perfect for cleaning, inspection, tigtening and lubrication (CILT) tasks.
"We've digitised autonomous maintenance procedures with visual representation of tasks and links to training documentation. This literally puts our catalogue of training resource in the operator's hand and eliminates the need for guesswork when performing tasks".
Operations Manager, global packaging manufacturer
Design standardised anomaly / tag escalation workflows using configurable "if this, then that' logic.
Automatic emails, notifications and actions streamline communication between the shop floor, maintenance and other departments, speeding up the defect resolution process.
Customisable reports visualise the status of tags, work requests and corresponding work orders.
Analytics reports provide powerful insights about asset care activities and asset health, providing leading indicators for maintenance teams to take proactive measures in order to improve equipment reliability, reduce mean time between failures and reduce downtime.
Since the start of the crisis leading manufacturers have used Zaptic to create new digital ways of working in order to maintain social distance, and to rapidly implement new safety, cleaning, hygiene and remote working measures.