Achieve paperless plant operations in days. Boost productivity, quality & safety in weeks.

Digitise manufacturing operations one plant, pillar and process at a time. 

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A single point of entry and guidance for the shop floor  

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Reduce quality re-work & waste

- All SOPs, checks and quality routines in one place for operators

- First time right (FTR), 5S, zoning, gemba, supplier non conformance reporting and many more workflows all in one place

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Prevent downtime & incidents

- Step by step troubleshooting and root cause analysis for operators
- Digitise AM / PM and Health & Safety routines. 

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Organise continuous improvement & problem solving 

- Real time communication of issues and corrective actions for more efficient short interval management 
- Organise and incentivise improvement suggestions. 

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Eliminate the need for training 

- Inline training with visual work instructions for every task, asset and issue 
- Keep track of workforce competencies with training and skills matrix 

Mobilise procedures & visual work instructions 

Simple drag and drop configuration of any WCM procedure in the Zaptic portal. 

 

All procedures, equipment alerts and data capture in one easy -to-use mobile interface for the shop floor. 

 

All execution data logged and available to drive reporting and predictive maintenance. 

 

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Visualise KPIs, loss trees, and the adoption of best practice across sites.  

- Configurable analytics and dashboard for each KPI - incidents, defects and supplier non-conformances, equipment failures and more. 

- Compare sites and suppliers or drill down to the level of assets and receivables.

- View image library, export data or perform your own visualisations using our connectors to Power BI and Tableau. 

 

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Drive bottoms up improvement & retain tribal knowledge

- Operators, lines and factories share kaizens at the level of task, asset or issue.

- Searchable multimedia repository of best practice available for operators.

- Step by step guidance at the point of action.

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Integrate and automate for a digital factory

Deploy off the shelf or integrate with enterprise systems and IIoT platforms

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IIoT

Integrate Zaptic with IoT platforms to provide a single human interface for all equipment alerts and procedures. 

ERP, MES, PLM

Synchronise shop floor execution in Zaptic with your back office systems, and close the feedback loop to understand losses.  

Predictive engines

As a single point of entry for shop floor activities, issues & root causes, Zaptic closes the feedback loop for predictive analytics

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