Reduce costs and improve productivity with smarter shop floor problem solving  

Streamline the way operators execute and share best practice to reduce losses from downtime, defects and incidents.
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One point of entry and best practice guidance for the shop floor  

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Reduce quality re-work & waste

- Mobilise operational controls & standard work
- Collaborative kaizens & poka yoke
- All procedures and inspections in one place 

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Prevent downtime & incidents

- Mobilise autonomous maintenance execution & guidance 
- Engage operators in TPM to drive bottoms up improvement
- Integrate alerts for equipment monitoring and troubleshooting 

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Eliminate admin & save time 

- Report issues & non conformances where and when they happen
- Share productivity gains such as changeover time reductions
- Make continuous learning part of the job, not simply a cost

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Upskill operators 

- Visual work instructions for every task, asset and issue 
- Multimedia repository of problem solving best practices 
- Raise the standard of all factories to that of the best 

Mobilise procedures, alerts & visual work instructions 

Simple drag and drop configuration of any WCM procedure in the Zaptic portal. 

 

All procedures, equipment alerts and data capture in one easy -to-use mobile interface for the shop floor. 

 

All execution data logged and available to drive reporting and predictive maintenance. 

 

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Visualise KPIs, loss trees, and the adoption of best practice across sites.  

- Configurable analytics and dashboard for each KPI - incidents, defects and supplier non-conformances, equipment failures and more. 

- Compare sites and suppliers or drill down to the level of assets and receivables.

- View image library, export data or perform your own visualisations using our connectors to Power BI and Tableau. 

 

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Drive bottoms up improvement & retain tribal knowledge

- Operators, lines and factories share kaizens at the level of task, asset or issue.

- Searchable multimedia repository of best practice available for operators.

- Step by step guidance at the point of action.

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Integrate and automate for a digital factory

Deploy off the shelf or integrate with enterprise systems and IIoT platforms

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IIoT

Integrate Zaptic with IoT platforms to provide a single human interface for all equipment alerts and procedures. 

ERP, MES, PLM

Synchronise shop floor execution in Zaptic with your back office systems, and close the feedback loop to understand losses.  

Predictive engines

As a single point of entry for shop floor activities, issues & root causes, Zaptic closes the feedback loop for predictive analytics