Create and centrally manage interactive work instructions, plus easy access to standard work documentation on the shop floor. Trusted by world class manufacturers and easy to deploy in a day.
"Job instruction and troubleshooting information can be accessed with just a swipe of a tablet to the point of use on a specific area and production line, helping us to reduce downtime"
Gary Manchester, Engineering manager, P&G
Drag and drop, no code creation of work instructions complete with all data capture fields, embedded media display, links to documentation and decision tree guidance.
In addition to work instruction for individual tasks, also design multi-stage workflows to streamline the way defects or anomalies are handled between operator to operator, operator to supervisor and beyond.
Workers use tablets, or any device, to access work instruction on the factory floor.
Assign work instruction to relevant assets, teams and users, or schedule alongside tasks for operators to complete on any mobile device.
Full offline support and responsive user interface for all device types.
"We've digitised autonomous maintenance procedures with visual representation of tasks and links to training documentation. This literally puts our catalogue of training resource in the operator's hand and eliminates the need for guesswork when performing tasks".
Operations Manager, global packaging manufacturer
Not all work instruction documents need to be created digitally. Zaptic's object oriented content management structure lets you link process documentation or videos to the relevant asset, task or procedure step, providing operators with immediate access to contextually relevant information when they need it via search, QR code scanning or API based triggers. We call it 'one click help'.
Permissions let you centrally control content to ensure consistent, up to date standards across all sites.
Build a centralised library of standard work procedures. Standard work in Zaptic can be represented and bought to life with tasks, videos, uploaded documents and training modules.
Control who can make changes to standard work and maintain change logs as you continuously improve processes.
Zaptic provides much more than just work instruction. The work assigned is executable, so as operators complete tasks and follow work instruction, they generate a searchable audit trail providing detailed process traceability in terms of how work is being performed and why losses are occurring, and what people are doing to fix them.
Capture meta data for every job performed such as speed of each step and process cycle time, providing full process traceability for continuous improvement.
Since the start of the crisis leading manufacturers have used Zaptic to create new digital ways of working in order to maintain social distance, and to rapidly implement new safety, cleaning, hygiene and remote working measures.